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Training guide

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Message MASTERINGHIGH SPEED DOORSTRAINING GUIDE The Necessity of High-Speed Doors

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CONTENT2CONTENT

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CONTENT3CHAPTER 1INTRODUCTION TO BMPINTRODUCTION TO BMP 6CORPORATE MISSION 7CHAPTER 2HIGH SPEED DOORSTHE ROLE OF HIGH SPEED DOORS IN MODERN INDUSTRY 8THE NESESSITY OF HIGH-SPEED DOORS FOR BUSINESSES• INCREASED OPERATIONAL EFFICIENCY• ENERGY EFFICIENCY• ENHANCED SECURITY• IMPROVED SAFETY• HYGIENE AND CLEANLINESS• NOISE REDUCTION• DURABILITY AND RELIABILITY• VERSATILITY• ENHANCED CUSTOMER EXPERIENCE• CONCLUSION9EMERGING TRENDS IN HIGH-SPEED DOOR TECHNOLOGY 10CHAPTER 3DOORTYPES FOR SECTOR SPECIFIC APPLICATIONSDOORTYPES FOR SECTOR SPECIFIC APPLICATIONS 12MANUFACTURING 13WAREHOUSE & LOGISTICS 14FOOD PROCESSING INDUSTRY 15PHARMACEUTICAL INDUSTRY 16RETAIL AND COMMERCIAL ENVIRONMENTS 17TRANSPORTATION 18AGRICULTURE 19AUTOMOTIVE SERVICE 20TRANSPORT AND MUNICIPALITIES 21ENERGY & UTILITIES 22CONCLUSION 234 DIFFERENT TECHNICS• GRAVITY• PUSH-PULL• FOLDING• RIGID24-25HIGH SPEED DOORS FOR EVERY SECTOR 26-27HIGH SPEED DOORS FOR EVERY SECTOR: BIG DIMENSIONS, OUTDOOR MODELS28-29

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CONTENT4CHAPTER 4OPENING COMMANDS FOR HIGH-SPEED DOORSOPENING COMMANDS FOR HIGH-SPEED DOORS 30OVERVIEW OPENING COMMANDS• PUSH BUTTONS• MOTION DETECTORS• PULL CORDS• INDUCTIVE LOOP SENSORS• REMOTE CONTROLS• PHOTOCELLS OR INFRARED BEAMS• KEYPADS OR CARD READERS• TOUCHLESS SENSORS31OPENING COMMAND FEATURES AND BENEFITS• PUSH BUTTONS• PULL CORDS32OPENING COMMAND FEATURES AND BENEFITS• REMOTE CONTROLS• LOOP DETECTORS33OPENING COMMAND FEATURES AND BENEFITS• RADAR MOTION SENSORS• ACCESS CONTROL SYSTEMS34CONCLUSION35CHAPTER 5PROTECTING HIGH SPEED DOORSSAFETY BARRIERS FOR PROTECTING HIGH-SPEED DOORS FROM FORKLIFT COLLISIONSPERIMETER PROTECTION BARRIERS• GUARD RAILS• BOLLARDS• SAFETY FENCING HEIGHT RESTRICTION MEASURES• HEIGHT RESTRICTION BARS• OVERHEAD CLEARANCE SIGNS• MOTION SENSORS AND ALARMS• AUTOMATIC HEIGHT ADJUSTMENT SYSTEMS36-37SAFETY PRACTICES AND TRAINING • OPERATOR TRAINING• REGULAR MAINTENANCE AND INSPECTION

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CONTENT5CHAPTER 6HIGH SPEED DOOR CURTAINSOVERVIEW OF CURTAIN TYPES FOR HIGH SPEED ROLL-UP DOORS1. PVC (POLYVINYL CHLORIDE) CURTAINS2. FABRIC CURTAINS3. INSULATED CURTAINS4. MESH CURTAINS5. METALLIC CURTAINS6. ANTI-STATIC CURTAINS7. HIGH-SPEED HIGH IMPACT CURTAINS38-39CHAPTER 7PLANNING HIGH SPEED DOORS IN A PROJECTIMPLEMENTATION OF HIGH SPEED DOORS• SITE ASSESSMENT• CHOOSING THE RIGHT MODEL• PROFESSIONAL INSTALLATION 40REGULATORY COMPLIANCE AND HIGH-SPEED DOORS• UNDERSTANDING REGULATORY REQUIREMENTS40• NAVIGATING ENVIRONMENTAL REGULATIONS41CHAPTER 8SUSTAINABLE HIGH-SPEED DOORSSUSTAINABILITY AND ENIRONMENTAL IMPACT OF HIGH-SPEED DOORS • ENVIRONMENTAL BENEFITS INCORPORATING GREEN PRACTICES• ECO-FRIENDLY MANUFACTURING• INSTALLATION AND OPERATION• REDUCING CARBON FOOTPRINT 42-43

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INTRODUCTION TO BMP6At the heart of BMP stands Danilo, our esteemed owner, and the driving force behind all our in-novation. With a relentless passion for what he does, Danilo has turned his dream into a thriving reality. As the owner of BMP, he has poured his heart and soul into the company, shaping it into the industry leader it is today. Danilo’s unwavering commitment to innovation has been instrumental in BMP’s success. He continuously pushes the boundaries of what’s possible in the high-speed door industry, inspi-ring our team to think creatively and develop cutting-edge solutions. His visionary leadership has not only driven our company’s growth but has also set new standards for excellence in the field. For Danilo, BMP is more than a company; it is a lifelong dream come true. His dedication to quality, customer satisfaction and pushing boundaries in design and technology is what sets us apart. We are fortunate to have Danilo at the helm, leading us into a future filled with even more ground-breaking developments. His passion for innovation is contagious and it is a privilege to be part of his vision.Danilo Benotto / Owner and CEO BMPINTRODUCTION TO BMPCHAPTER 1

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INTRODUCTION TO BMP7CORPORATE MISSIONBecome the leading door manufacturer worldwide. Providing high qual-ity products and solutions for door openings in multiple industries.The BMP group established in 1997More than 800 employees worldwide.21 locations worldwide. Global turnover exceeds 250 Million Dollars. 25,000 doors sold annually / 25% of the European Market.Headquarters is in Italy. With the BMP Group we can guarantee the full factory support on sup-ply, installation and service of our entire product range, worldwide.

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HIGH SPEED DOORS8HIGH SPEED DOORSTHE ROLE OF HIGH-SPEED DOORS IN MODERN INDUSTRYCHAPTER 2High-speed doors serve as crucial elements within various industrial and commercial frame-works, crafted to ensure swift access while upholding facility efficiency, safety, and environ-mental stewardship. These doors are meticulously designed to operate quickly, thereby curtailing the duration they remain open, which consequently diminishes energy depletion and bolsters security.This instructional document will delve deeply into the usage of high-speed doors across diverse sectors, shedding light on their distinct advantages and the customized solutions they provide for specific industry challenges. Industries such as manufacturing, warehousing, food processing, pharmaceuticals, and logistics all benefit from these doors. Each sector encoun-ters unique challenges, and high-speed doors are tailored to address these effectively.For instance, in manufacturing, these doors are instrumental in streamlining operations by facilitating the swift and efficient transit of materials and staff, thereby minimizing downtime. In the realms of warehousing and logistics, high-speed doors expedite loading and unloading operations, thus enhancing productivity. In the food processing industry, these doors are vital for maintaining stringent hygiene and temperature controls, ensuring adherence to health and safety norms. In the pharmaceutical sector, the maintenance of a controlled environment is imperative. High-speed doors aid in averting contamination and upholding cleanroom stan-dards. Furthermore, in retail and commercial settings, they improve the customer experience by ensuring quick and seamless access while maintaining climate control within the premises.This document will furnish a comprehensive examination of high-speed doors, encompassing their design, functionality, and their extensive range of applications across various industries. By the conclusion of this session, you will possess a profound understanding of how high-speed doors contribute to enhancing operational efficiency, safety, and environmental con-trol, thereby equipping them with the knowledge to optimize their use within their respective sectors.

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HIGH SPEED DOORS9THE NECESSITY OF HIGH-SPEED DOORS FOR BUSINESSESBusinesses incorporate high-speed doors for multiple reasons, all of which are geared towards augmenting operational efficiency, safety, and overall perfor-mance. Here are the principal reasons why enterprises invest in high-speed doors:INCREASED OPERATIONAL EFFICIENCYRapid Access: High-speed doors operate swiftly, minimizing the time they remain open which is essential in high-traffic areas to boost productivity.Streamlined Workflow: These doors facilitate smooth transitions between different areas within a facility, thus optimizing operations and reducing workflow bottlenecks.ENERGY EFFICIENCYClimate Control: By limiting the duration that doors remain open, these instal-lations help maintain stable indoor temperatures, reducing heating and cooling expenses.Insulation: High-speed doors are often equipped with superior insulation properties, enhancing energy efficiency and yielding cost savings.ENHANCED SECURITYControlled Access: Integration with access control systems ensures that only authorized individuals can access certain areas, bolstering security and deterring unauthorized access.Quick Closure: The swift operation of these doors minimizes the opportunity for unauthorized entries, theft, and vandalism.IMPROVED SAFETYAdvanced Safety Features: Equipped with sensors and automatic reversal mechanisms, high-speed doors can prevent accidents by detecting obstruc-tions and reacting accordingly.Protection from Elements: These doors shield indoor environments from adverse weather conditions, ensuring a safer and more comfortable workspace.HYGIENE AND CLEANLINESSContamination Control: Particularly crucial in sectors like food processing and phar-maceuticals, high-speed doors minimize exposure to external contaminants, rapidly closing to prevent the ingress of dust, debris, and pollutants.Easy to clean: The materials used in high-speed doors are easy to maintain and clean, which is essential for keeping high standards of hygiene.NOISE REDUCTIONSound Insulation: By providing effective sound insulation, high-speed doors help create quieter and more productive work environments.DURABILITY AND RELIABILITYRobust Construction: Designed to endure frequent usage and harsh conditions, ensuring longevity with minimal maintenance.Consistent Performance: The reliability of high-speed doors ensures seamless op-erational continuity without interruptions caused by door malfunctions.VERSATILITYCustomizable Options: Available in various sizes, configurations, and finishes, high-speed doors can be customized to meet specific operational needs, making them suitable for a wide array of industries.Adaptability: These doors can be strategically placed in various areas of a facility, like entry and exit points, loading docks, cleanrooms, and production areas, offering flexible solutions to meet diverse operational demands.ENHANCED CUSTOMER EXPERIENCEProfessional Appearance: By limiting the duration that doors remain open, these instal-lations help maintain stable indoor temperatures, reducing heating and cooling expenses.Comfort and Convenience: By maintaining climate control and reducing noise levels, these doors ensure a more comfortable environment for both customers and employees.CONCLUSIONThe multifaceted benefits of high-speed doors make them an invaluable investment for any business aiming to optimize operations and foster a superior work environment.

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HIGH SPEED DOORS10The high-speed door industry continues to evolve with significant technological advancements and trends aimed at improving efficiency and sustainability:ENHANCED ENERGY EFFICIENCY: New designs are focused on reducing energy consumption even further through better insulation and tighter seals.IMPROVED INSULATION AND CLIMATE CONTROL: Advances in materials help maintain more stable indoor environments.SUSTAINABLE MATERIALS AND GREEN MANUFACTURING: There is an increasing shift towards using environmentally friendly materials and sustainable production processes..ADVANCED SAFETY FEATURES AND COMPLIANCE: As safety regulations become more stringent, high-speed doors are equipped with smarter safety sensors and compliance features.CUSTOMIZATION AND MODULAR DESIGN: High-speed doors are increasingly customizable, allowing for a greater degree of flexibility in design and function.IoT CONNECTIVITY AND SMART CONTROLS: Integration with the Internet of Things (IoT) enables real-time monitoring and control over door functions, enhancing security and operational efficiency.PREDICTIVE MAINTENANCE AND AI DIAGNOSTICS: Leveraging AI, high-speed doors can predict failures and schedule maintenance, thereby reducing downtime.SMART DOOR TECHNOLOGY INTEGRATION: Incorporation of advanced technologies like facial recognition and automated vehicle identification enhances security and functionality. EMERGING TRENDS IN HIGH-SPEED DOOR TECHNOLOGY

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HIGH SPEED DOORS11CONCLUSIONThese trends focus on leveraging technology, sustainability, and customer-centric innovations to drive the high-speed door industry forward.

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DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS12DOORTYPES FOR SECTOR SPECIFIC APPLICATIONSCHAPTER 3High-speed doors are integral in enhancing operational efficiency, safety, and environmental control across a broad spectrum of industrial and commercial sectors. Known for their durability, rapid functionality, and versatility, high-speed doors exemplify these qualities, making them suitable for a diverse array of applications. This module provides a detailed exploration of the features and benefits of high-speed doors in various industry settings.

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DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS13In the manufacturing sector, high-speed doors facilitate rapid movement of materials and personnel, optimizing production processes and reducing downtime.FEATURES• Rapid Operation: Fast opening and closing speeds.• Durability: Built to withstand heavy use and harsh conditions.• Safety Mechanisms: Equipped with sensors and automatic reversal features to prevent accidents.• Environmental Control: Helps maintain temperature and air quality within specific areas.BENEFITS• Increased Efficiency: Minimizes waiting times and streamlines operations.• Enhanced Safety: Reduces the risk of workplace accidents.• Energy Savings: Maintains climate control, reducing energy consumption.• Product Protection: Prevents contamination and maintains clean environments.MANUFACTURING

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DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS14High-speed doors in warehousing and logistics ensure smooth and efficient loading and unloading operations, crucial for managing the fast-paced environment of goods handling and storage.FEATURES• High Speed: Facilitates rapid transit of goods.• Robust Construction: Designed for frequent use.• Automated Operation: Can be integrated with logistics management systems.• Weather Resistance: Protects goods from external elements.BENEFITS• Operational Efficiency: Speeds uploading and unloading processes.• Improved Productivity: Reduces delays and increases throughput.• Cost Savings: Lowers heating and cooling costsl.• Security: Enhances security by reducing the time doors remain open.WAREHOUSING & LOGISTICS

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DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS15Maintaining hygiene and temperature control is critical in the food processing industry. High-speed doors help ensure these standards by minimizing exposure to external contaminants.FEATURES• Hygienic Design: Made from materials that are easy to clean and sanitize.• Temperature Control: Efficiently maintains required temperatures.• Sealed Operation: Minimizes air exchange between areas.• Corrosion Resistance: Resistant to chemicals and cleaning agents.BENEFITS• Enhanced Hygiene: Reduces the risk of contamination.• Compliance: Helps meet health and safety standards.• Energy Efficiency: Lowers energy costs.• Product Quality: Ensures consistent product quality by controlling the environment.FOOD PROCESSING INDUSTRY

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DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS16Controlling the environment is essential in the pharmaceutical industry to prevent contamination and ensure product integrity. High-speed doors contribute significantly to maintaining cleanroom conditions.FEATURES• Cleanroom Compatible: Designed to meet stringent cleanroom standards.• Air Tightness: Prevents air leakage and contamination.• Automated Control: Can be integrated with access control systems.• Smooth Surface: Reduces particle accumulation and is easy to clean.BENEFITS• Contamination Prevention: Maintain cleanroom conditions.• Regulatory Compliance: Helps meet regulatory requirements.• Operational Efficiency: Facilitates smooth movement while maintaining environmental control.• Product Safety: Ensures the safety and integrity of pharmaceutical products.PHARMACEUTICAL INDUSTRY

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DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS17In retail and commercial environments, high-speed doors enhance customer experience by providing quick and seamless access while maintaining climate control within the premises.FEATURES• Aesthetic Design: Available in various finishes to match commercial aesthetics.• Rapid Access: Allows quick entry and exit to storage area.• Noise Reduction: Minimizes the noise coming from the storage area.• Climate Control: Helps maintain a comfortable indoor environment.BENEFITS• Space savings: Increased shelf-space.• Energy savings: Reduces energy costs.• Improved Ambiance: Contributes to a pleasant shopping environment.• Security: Enhances security by controlling access.RETAIL AND COMMERCIAL ENVIRONMENTS

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DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS18In the transportation sector, high-speed doors are used to manage access in high-traffic areas such as airports, bus depots, and shipping docks.FEATURES• High Traffic Durability: Built to withstand frequent use.• Rapid Operation: Ensures quick access for vehicles and personnel.• Weather Resistance: Protects against external elements.• Automated Systems: Integrates with transportation management systems.BENEFITS• Efficiency: Speeds up the movement of vehicles and cargo.• Safety: Enhances safety by minimizing the risk of accidents.• Weather: Keeps indoor areas protected from adverse weather conditions• Security: Controls access to sensitive areas.TRANSPORTATION

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DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS19In agriculture, high-speed doors are used in grain storage, livestock facilities, and greenhouses to control environmental conditions and improve operational efficiency.FEATURES• Environmental Control: Maintains temperature and humidity levels.• Durability: Resistant to agricultural conditions.• Easy Maintenance: Designed for simple cleaning and upkeep.• Animal Safety: Features to prevent harm to livestock.BENEFITS• Enhanced Productivity: Optimizes conditions for crop and livestock production.• Energy Efficiency: Reduces energy costs by maintaining stable conditions.• Safety: Protects animals and personnel.• Operational Efficiency: Streamlines access to different areas.AGRICULTURE

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DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS20High-speed doors in automotive service facilities, such as car washes and workshops, facilitate rapid access and enhance operational efficiency.FEATURES• Water Resistance: Suitable for wet environments like car washes.• Insulated panels: Noise barrier.• Durable Materials: Resistant to chemicals and frequent use.• Safety Sensors: Prevents accidents with vehicles and personnel.BENEFITS• Customer Satisfaction: Provides quick and efficient service.• Noise Reduction: Separates the workshop from showroom.• Durability: Long-lasting performance in demanding environments.• Safety: Protects vehicles and personnel.AUTOMOTIVE SERVICE

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DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS21In the public sector, high-speed doors are used in hospitals, schools, and government buildings to control access and maintain secure environments..FEATURES• Security Features: Access control integration.• Durability: Built for high-traffic areas.• Noise Reduction: Minimizes external noise.• Energy Efficiency: Maintains indoor climate control.BENEFITS• Security: Controls access to sensitive areas.• Efficiency: Facilitates smooth movement of people.• Comfort: Maintains a comfortable indoor environment.• Safety: Enhances safety for occupants.TRANSPORT AND MUNICIPALITIES

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DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS22In energy and utilities, high-speed doors are used to secure facilities such as power plants and water treatment centers, providing controlled access and environmental protection.FEATURES• High Security: Access control and surveillance integration.• Weather Resistance: Suitable for outdoor and harsh environments.• Durable Construction: Withstands frequent use and extreme conditions.• Automated Systems: Integrates with facility management systems.BENEFITS• Security: Enhances protection of critical infrastructure.• Efficiency: Facilitates quick access for maintenance personnel..• Durability: Long-lasting performance under demanding conditions.• Safety: Protects personnel and equipment.ENERGY & UTILITIES

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DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS23CONCLUSIONHigh-speed doors offer versatile and reliable solutions across various sectors, enhancing efficiency, safety, and environmental control. This training module has provided a comprehensive overview of the features and benefits of high-speed doors, equipping you with the knowledge to optimize their use in your specific industry. By understanding the applications and advantages of high-speed doors, you can improve operational performance and achieve greater efficiency in your facility.

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DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS24GRAVITY • Mechanism: Utilizes a motor to pull the curtain up, utilize gravity (weight of the curtain) to close the door.• Applications: Ideal for environments requiring low maintenance and high reliability.• Advantages: Simple design, fewer moving parts, and reliable operations.PUSHPULL • Mechanism: Utilizes a motor to pull the curtain up and to push the curtain down to close the door.• Applications: Suitable for high-traffic areas needing fast operation.• Advantages: Quick opening and closing, durable performance.FOLDING • Mechanism: Door panels fold upon opening.• Applications: Best for large door openings.• Advantages: Compact design, robust constructions.RIGID • Mechanism: Rigid aluminum structure with excellent insulation properties.• Applications: Ideal for environments requiring temperature control and security.• Advantages: High insulation, enhanced security, and energy efficiency.4 DIFFERENT TECHNICS

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DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS25VERSATILITY AT ITS BESTThe DynamicRoll® series is designed to cater to a wide range of industrial applications, offering unparalleled flexibility and performance. These doors are perfect for environments where speed, reliability, and hygiene are crucial. Featuring self-repairing technology, the DynamicRoll® doors ensure minimal downtime and maintenance. Available in various colors and sizes, they can be customized to fit specific needs, making them ideal for sectors like food processing, pharmaceuticals, and logistics.STRENGTH AND RELIABILITYThe pushPull B-Drive series is synonymous with robust performance and reliability. These doors are engineered to handle high-frequency operations and heavy-duty usage, making them ideal for high-traffic areas. The advanced B-Drive system ensures smooth and efficient operation, reducing wear and tear. Available in multiple sizes and configurations, the pushPull B-Drive doors are suitable for automotive, manufacturing, and distribution centers, where strength and dependability are paramount.ENGINEERED FOR LARGE OPENINGSFor facilities with large or very large openings, the Pack series is the ultimate solution. These robust doors are designed to withstand harsh conditions and heavy usage, making them perfect for warehouses, hangars, and industrial plants. The Pack doors come in various dimensions to accommodate extensive openings and are built to provide durability and efficiency. Their reinforced structure ensures long-lasting performance, even in the most demanding environments.HIGHSPEED SECURITY AND EFFICIENCYThe ThermicRoll® series is a state-of-the-art solution designed to offer the ultimate in security and efficiency. These rigid high-speed roll-up doors are perfect for environments where speed, durability, and security are critical. With advanced design and technology, the ThermicRoll® doors ensure rapid opening and closing, minimizing air exchange and enhancing operational efficiency.

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26DOORTYPES FOR SECTOR SPECIFIC APPLICATIONSDynamicRoll© GRAVITY90FOOD STAINLESSFOOD PE DYNADRY DYNASEAL FRIGO 1FRIGO 1 AIRFRIGO 2FRIGO 2 AIRAIR MS 150CLEANROOM CB 125CLEANROOM CB 230 SECTOR-RELATEDFOOD &COLD STORAGERETAILDISTRIBUTIONPHARMACEUTICAL & CLEANROOMINDUSTRYHEAVY INDUSTRYAUTOMOTIVETRANSPORTATION & MUNICIPALITIESDesigned to meet the demands of various industries, BMP DynamicRoll® high speed doors offer customizable solutions that enhance workflow and maintain controlled environments. In this overview, we will explore the diverse types of DynamicRoll® doors, highlighting their unique features and applications.HIGH SPEED DOORS FOR EVERY SECTOR

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DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS27DynamicRoll© GRAVITY90FOOD STAINLESSFOOD PE DYNADRY DYNASEAL FRIGO 1FRIGO 1 AIRFRIGO 2FRIGO 2 AIRAIR MS 150CLEANROOM CB 125CLEANROOM CB 230 SECTOR-RELATEDFOOD &COLD STORAGERETAILDISTRIBUTIONPHARMACEUTICAL & CLEANROOMINDUSTRYHEAVY INDUSTRYAUTOMOTIVETRANSPORTATION & MUNICIPALITIESSuitable: Best suitable:

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DynamicRoll©B-DRIVEPUSH-PULLPack©FOLDINGThermicRoll©RIGIDLH SECTOR-RELATEDFOOD & COLD STORAGERETAILDISTRIBUTIONPHARMACEUTICAL & CLEANROOMINDUSTRYHEAVY INDUSTRYAUTOMOTIVETRANSPORTATION & MUNICIPALITIESAGRICULTUREENERGY & UTILITIESHIGH SPEED DOORS FOR EVERY SECTOR:BIG DIMENSIONS, OUTDOOR MODELSBMP’s Pack, B-Drive, and ThermicRoll high speed doors are ideal for outdoor applications, handling large dimensions, and ensuring top-notch security. Designed for durability and efficiency, these doors meet diverse industrial needs with innovative technology and robust construction.28DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS

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DynamicRoll©B-DRIVEPUSH-PULLPack©FOLDINGThermicRoll©RIGIDLH SECTOR-RELATEDFOOD & COLD STORAGERETAILDISTRIBUTIONPHARMACEUTICAL & CLEANROOMINDUSTRYHEAVY INDUSTRYAUTOMOTIVETRANSPORTATION & MUNICIPALITIESAGRICULTUREENERGY & UTILITIESSuitable: Best suitable:DOORTYPES FOR SECTOR SPECIFIC APPLICATIONS29

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OPENING COMMANDS FOR HIGH SPEED DOORS30OPENING COMMANDS FOR HIGH-SPEED DOORS CHAPTER 4High-speed doors are essential components in various industrial and commercial environments, offering rapid access while maintaining controlled conditions within the facility. To ensure these doors operate efficiently and safely, understanding the different opening commands is crucial. Opening commands are the signals or inputs that trigger the doors to open, allowing for smooth and automated access control.In this training module, we will explore the various types of opening commands used with high-speed doors. These commands are designed to enhance convenience, improve workflow efficiency, and maintain security. They include a range of technologies from traditional push buttons to advanced radar sensors and remote-control systems. Each type of opening command has its unique features and benefits, tailored to meet specific operational needs.By the end of this module, you will have a comprehensive understanding of the different opening commands, their applications, and how to integrate them effectively into your high-speed door systems. This knowledge will empower you to select the appropriate opening command for your specific requirements, ensuring optimal performance and safety in your facility.

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OPENING COMMANDS FOR HIGH SPEED DOORS31OVERVIEW OPENING COMMANDSFor high-speed doors, which are often used in commercial, industrial, or institutional environments, the type of opening command can vary depending on the specific requirements of the facility and the design of the door system. Here are some common types of opening commands and mechanisms used with high-speed doors:PUSH BUTTONSSimple and effective, push buttons can be placed at convenient locations to manually operate the door. They are easy to use and can be connected to an access control system for secure entry.MOTION DETECTORSOften used in high-traffic areas, motion detectors can automatically trigger the door to open when movement is sensed, providing hands-free operation which is beneficial for hygiene and efficiency..PULL CORDSLike push buttons, pull cords allow manual operation of the door but are often used when the operator may not be able to push a button easily, such as when handling large items or equipment.INDUCTIVE LOOP SENSORSThese are installed in the ground near the door and can detect the presence of a large metal object like a vehicle. They are commonly used in warehouse or industrial settings where forklifts and trucks frequently pass through.REMOTE CONTROLSHandheld or vehicle-mounted remote controls allow the door to be operated from a short distance, which is convenient for drivers who do not need to leave their vehicle to open the door.PHOTOCELLS OR INFRARED BEAMSThese sensors can detect an object’s presence at the doorway and prevent the door from closing on people or vehicles. They can also be used to trigger the door to open if an obstruction remains in the entry path.KEYPADS OR CARD READERSFor secure entry, keypads or card readers can be used to require a code or a security card to operate the door, integrating with a building’s overall security system.TOUCHLESS SENSORSIncreasingly popular, especially in environments that require stringent hygiene standards, touchless sensors allow doors to be operated without physical contact by detecting hand gestures.Choosing the right type of opening command depends largely on the specific operational needs, the level of security required, and the expected traffic flow. For instance, a warehouse might benefit from inductive loop sensors for vehicle traffic, while a hospital might prefer touchless sensors for hygiene reasons.

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OPENING COMMANDS FOR HIGH SPEED DOORS32OPENING COMMAND FEATURES & BENEFITSPUSH BUTTONS Overview: Push buttons are a simple and reliable method for operating high-speed doors. They require manual activation by pressing a button to open the door.Explanation: A push button or a switch is installed at a convenient location near the door. When pressed, it sends an electrical signal to the door’s control system, initiating the opening sequence.Features: • Simple installation and use• Durable and weather-resistant designs• Can be integrated with other control systems• Available in wired and wireless optionsBenefits: • Ease of Use: Intuitive operation with minimal training required.• Cost-Effective: Low initial and maintenance costs.• Reliability: Consistent performance in various conditions.• Safety: Reduces the risk of unauthorized access as it requires manual activation.PULL CORDS Overview: Pull cords provide a manual and mechanical method for opening high-speed doors, often used in industrial settings.Explanation: A cord hanging near the door is pulled to activate the door’s opening mechanism. This method is straightforward and effective.Features: • Simple mechanical design• Durable construction• Easy installation• No power required for operationBenefits: • Reliability: Dependable operation in all conditions.• Simplicity: No complex electronics or wiring needed.• Cost-Effective: Minimal installation and maintenance costs.• Durability: Robust for harsh industrial environments.

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OPENING COMMANDS FOR HIGH SPEED DOORS33OPENING COMMAND FEATURES & BENEFITSREMOTE CONTROLS Overview: Remote controls offer wireless operation of high-speed doors from a distance, providing flexibility and convenience.Explanation: A handheld remote control communicates with the door’s receiver to send opening commands. These remotes can be configured to operate multiple doors.Features: • Portable and easy to use• Long-range operation • Multiple door control• Secure transmission channelsBenefits: • Flexibility: Allows operators to open doors from a distance.• Efficiency: Streamlines operations by enabling quick access without needing to approach the door.• Security: Reduces unauthorized access with secure coding.• Convenience: Ideal for forklift operators or personnel managing multiple access points.LOOP DETECTORS Overview: Loop detectors are used to detect the presence of vehicles and automatically open high-speed doors.Explanation: Inductive loops are installed in the ground near the door. When a vehicle passes over the loop, it detects the metal and sends a signal to the control system to open the door.Features: • Accurate vehicle detection• Customizable loop sizes• Reliable in various weather conditions• Minimal maintenance requiredBenefits: • Efficiency: Automates door operation for vehicles, reducing wait times.• Safety: Prevents unauthorized pedestrian access.• Durability: Long-lasting with minimal upkeep.• Convenience: Ideal for high-traffic areas where vehicles frequently pass through.

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OPENING COMMANDS FOR HIGH SPEED DOORS34ACCESS CONTROL SYSTEMS Overview: Access control systems provide secure and controlled entry to high-speed doors using keycards, PIN codes, or biometric scanners.Explanation: Users must present a keycard, enter a PIN, or provide a biometric identifier to gain access. The system verifies the credentials and opens the door if they are authorized.Features: • High security with various authentication methods• Integration with security systems• Detailed access logs• Configurable access levels and permissionsBenefits: • Security: Ensures only authorized personnel can open the doors.• Control: Allows for detailed management of access permissions.• Accountability: Tracks access activity for security audits.• Flexibility: Suitable for sensitive areas requiring high security.OPENING COMMAND FEATURES & BENEFITSRADAR MOTION SENSORS Overview: Radar motion sensors use microwave radar technology to detect movement and automatically open high-speed doors.Explanation: Installed above or beside the door, these sensors emit microwave signals and detect changes in the reflected signals caused by movement. When motion is detected, the door opens automatically.Features: • Non contact operation• Adjustable detection range and sensitivity• Capable of detecting the direction of movement• All-weather operationBenefits: • Convenience: Hands-free operation enhances user convenience.• Efficiency: Quick and automatic response to approaching individuals or vehicles.• Safety: Reduces the risk of accidents by eliminating the need for manual activation.• Hygiene: Ideal for environments requiring minimal touch, such as food processing areas.

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OPENING COMMANDS FOR HIGH SPEED DOORS35CONCLUSIONUnderstanding the various opening commands for high-speed doors is essential for selecting the right solution for your facility. Each command type offers unique features and benefits, making them suitable for different applications and operational needs. By integrating the appropriate opening commands, you can enhance safety, efficiency, and security in your environment.

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PROTECTING HIGH SPEED DOORS36PROTECTING HIGH SPEED DOORS CHAPTER 5

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PROTECTING HIGH SPEED DOORS37SAFETY BARRIERS FOR PROTECTING HIGH-SPEED DOORS FROM FORKLIFT COLLISIONSSAFETY PRACTICES AND TRAININGPERIMETER PROTECTION BARRIERSGUARD RAILSGuard rails are installed around the perimeter of high-speed doors to provide a physical barrier that prevents forklifts from getting too close. They are typically made of durable materials like steel and can withstand significant impacts, thereby protecting the door from damage.BOLLARDSBollards are vertical posts that are placed around high-speed doors to prevent collisions. These can be either fixed or flexible, with flexible bollards designed to absorb impact and reduce damage to both the forklift and the door.SAFETY FENCINGSafety fencing creates a clear boundary around the high-speed door area. This type of barrier is useful in delineating safe zones and keeping forklifts at a safe distance from the door.HEIGHT RESTRICTION MEASURESHEIGHT RESTRICTION BARSHeight restriction bars are installed above the high-speed door to ensure forklifts and other tall vehicles cannot pass through if the door is not fully open. These bars help prevent collisions with partially open doors.OVERHEAD CLEARANCE SIGNSClear signage indicating the height clearance of the door is essential. These signs should be placed at strategic points to ensure forklift operators are aware of the maximum height allowed when approaching the door.MOTION SENSORS AND ALARMSMotion sensors can detect when a forklift is approaching and trigger alarms or signals if there is a risk of collision. These systems can be integrated with the door’s control mechanism to halt operation if an obstruction is detected.AUTOMATIC HEIGHT ADJUSTMENT SYSTEMSSome high-speed doors are equipped with automatic height adjustment systems that can sense the height of an approaching vehicle and adjust the door’s opening accordingly. This minimizes the risk of collision with an open or partially open door.OPERATOR TRAINING: Ensuring that all forklift operators are well-trained in navigating around high-speed doors is crucial. Training programs should emphasize the importance of observing height restrictions and understanding the operation of safety barriers.REGULAR MAINTENANCE AND INSPECTION Regular maintenance and inspection of both the high-speed doors and the safety barriers are vital. This ensures that all protective measures are functioning correctly and reduces the risk of accidents.By implementing these safety barriers and measures, the risk of collisions between forklifts and high-speed doors can be significantly reduced, ensuring a safer working environment.

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HIGH SPEED DOOR CURTAINS38HIGH SPEED DOORCURTAINS CHAPTER 6

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HIGH SPEED DOOR CURTAINS39OVERVIEW OF CURTAIN TYPES FOR HIGH SPEED ROLLUP DOORSThe curtains used in High-Speed Roll-up doors are a critical component, influencing their performance and suitability for different environments. Here is an overview of the different types of curtains used in high-speed roll-up doors:1. PVC (POLYVINYL CHLORIDE) CURTAINSCharacteristics: Flexible, durable, and transparent or semi-transparent.Applications: Ideal for environments where visibility through the door is important, such as warehouses, logistics centers, and retail environments. They provide good insulation and resistance to weather conditions.Benefits: Easy to clean, resistant to chemicals, and provide a level of visibility to monitor traffic.2. FABRIC CURTAINSCharacteristics: Typically made from polyester reinforced with PVC or polyurethane coatings.Characteristics: Lightweight, flexible, and available in a range of colors and thicknesses.Applications: Suitable for interior applications or environments with moderate traffic. Common in manufacturing, food processing, and distribution centers.Benefits: Economical, easy to replace, and customizable in terms of color and branding.3. INSULATED CURTAINSConstruction: Multi-layered, often with foam insulation sandwiched between two layers of fabric or PVC.Characteristics: Excellent thermal insulation properties.Applications: Used in environments where temperature control is crucial, such as cold storage, refrigerated warehouses, and areas requiring energy efficiency.Benefits: Helps maintain temperature, reduces energy costs, and provides sound insulation.4. MESH CURTAINSCharacteristics: Made from woven mesh materials, allowing air flow while blocking insects and debris.Applications: Ideal for agricultural applications, food processing plants, and areas needing ventilation without compromising security.Benefits: Improved air circulation, pest control, and maintains visibility.5. METALLIC CURTAINSConstruction: Made from woven mesh materials, allowing air flow while blocking insects and debris.Characteristics: Ideal for agricultural applications, food processing plants, and areas needing ventilation without compromising security.Applications: Improved air circulation, pest control, and maintains visibility.Benefits: Improved air circulation, pest control, and maintains visibility.6. ANTISTATIC CURTAINSCharacteristics: Typically made from polyester reinforced with PVC or polyurethane coatings.Characteristics: Lightweight, flexible, and available in a range of colors and thicknesses.Applications: Suitable for interior applications or environments with moderate traffic. Common in manufacturing, food processing, and distribution centers.Benefits: Economical, easy to replace, and customizable in terms of color and branding.7. HIGHSPEED HIGH IMPACT CURTAINSCharacteristics: Flexible, durable, and transparent or semi-transparent.Applications: Ideal for environments where visibility through the door is important, such as warehouses, logistics centers, and retail environments. They provide good insulation and resistance to weather conditions.Benefits: Easy to clean, resistant to chemicals, and provide a level of visibility to monitor traffic.Each type of curtain used in high-speed roll-up doors is designed to meet specific operational needs and environmental conditions. The choice of curtain material impacts the door’s performance, durability, and suitability for particular applications. When selecting a high-speed roll-up door, it’s essential to consider the specific requirements of the facility, such as temperature control, visibility, security, and traffic levels.

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PLANNING HIGH SPEED DOORS IN A PROJECT40CHAPTER 7PLANNING HIGH SPEED DOORS IN A PROJECTIMPLEMENTATION OF HIGH SPEED DOORSImplementing high-speed doors is a strategic decision that can transform operational dynamics by enhancing efficiency, safety, and environmental management. SITE ASSESSMENTExplanation: Before installation, a thorough assessment of the site is necessary to determine the best door solutions tailored to specific environmental and operational needs.Steps: Evaluate traffic flow, doorway dimensions, and environmental factors like temperature and humidity that could affect the installation and operation of the doors.CHOOSING THE RIGHT MODELExplanation: Selecting the appropriate high-speed door model is crucial for meeting the specific requirements of different sectors.Considerations: Door size, opening speed, insulation properties, and compatibility with existing security systems.PROFESSIONAL INSTALLATIONExplanation: Ensuring that high-speed doors are installed by certified professionals is vital to avoid future operational issues.Process: Installation should follow manufacturer guidelines closely, incorporating necessary safety checks and operational testing.REGULATORY COMPLIANCE AND HIGH-SPEED DOORSCompliance with local, national, and international regulations is crucial when implementing high-speed doors to ensure safety, accessibility, and environmental standards are met. This module covers the essential aspects of regulatory compliance related to high-speed doors, including key standards to follow, common compliance issues, and how to ensure ongoing adherence. UNDERSTANDING REGULATORY REQUIREMENTSSAFETY STANDARDSInternational and National Codes: Familiarize with and adhere to safety standards such as ANSI/UL, ISO, and OSHA that govern the installation and operation of high-speed doors.Specific Industry Regulations: Depending on the industry, additional safety standards may apply, especially in sectors like pharmaceuticals, food processing, and manufacturing.ACCESSIBILITY LAWSADA Compliance: In the United States, ensure that high-speed door installations comply with the Americans with Disabilities Act (ADA), which includes requirements for door dimensions, controls, and opening mechanisms to accommodate people with disabilities.Global Standards: For international facilities, be aware of equivalent accessibility standards such as the UK’s Equality Act or the European EN 16005.

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PLANNING HIGH SPEED DOORS IN A PROJECT41NAVIGATING ENVIRONMENTAL REGULATIONSENERGY EFFICIENCYBuilding Codes: Comply with local building codes that may dictate energy efficiency standards for doors, including the insulation properties and air leakage rates of high-speed doors.Environmental Certifications: Consider doors that are certified under programs like ENERGY STAR or LEED, which can contribute to broader environmental goals and compliance with green building standards.ECO-FRIENDLY MATERIALSSustainable Practices: Use doors manufactured with recycled or sustainably sourced materials to adhere to environmental regulations and corporate sustainability goals.Hazardous Substances: Ensure compliance with regulations like REACH and RoHS in the EU, which restrict hazardous substances in manufacturing processes.COMPLIANCE STRATEGIES AND BEST PRACTICESDOCUMENTATION AND RECORD-KEEPINGInstallation and Maintenance Records: Keep detailed records of installation procedures, maintenance schedules, and any modifications or repairs made to high-speed doors.Compliance Certificates: Maintain up-to-date compliance certificates from door manufacturers and any third-party testing or certification bodies.REGULAR AUDITS AND INSPECTIONSInternal Audits: Conduct regular audits to ensure that all high-speed doors meet the latest safety and compliance standards.Third-Party Inspections: Engage independent inspectors to verify compliance and identify any potential issues before they become regulatory or safety violations. TRAINING AND AWARENESSSTAFF TRAININGCompliance Education: Regularly train staff on the importance of compliance and the specific regulatory standards that apply to your high-speed doors.Emergency Procedures: Educate employees on the correct use of high-speed doors, focusing on safety features and what to do in case of a malfunction or emergency.

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SUSTAINABLE HIGH-SPEED DOORS42CHAPTER 8SUSTAINABLE HIGH-SPEED DOORS

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SUSTAINABLE HIGH-SPEED DOORS43SUSTAINABILITY AND ENVIRONMENTAL IMPACT OF HIGH-SPEED DOORSIn the context of global efforts to reduce environmen-tal footprints, the sustainability of high-speed doors is an increasingly important consideration for businesses committed to eco-friendly practices. This module ex-plores the environmental impact of high-speed doors and discusses how they can contribute to sustainable operations.ENVIRONMENTAL BENEFITSENERGY CONSERVATIONEfficiency: High-speed doors significantly reduce the amount of air exchange during opening and closing, which minimizes energy loss and helps maintain stable indoor temperatures.Impact: This efficiency leads to lower energy consumption for heating and cooling, contributing to reduced greenhouse gas emissions and operational costs.SUSTAINABLE MATERIALSUsage: Manufacturers are increasingly using recycled materials in the construction of high-speed doors, reducing the demand for virgin resources and lowering the environmental impact of production.Lifecycle: Focus on the lifecycle of materials, ensuring they are not only durable but also recyclable at the end of their service life to minimize wastes.INCORPORATING GREEN PRACTICESECO-FRIENDLY MANUFACTURINGProcesses: Adoption of manufacturing processes that reduce waste and energy use, such as lean manufacturing techniques and the use of renewable energy sources.Certifications: Obtaining environmental certifications (e.g., ISO 14001) that validate the sustainability efforts of manufacturers.INSTALLATION AND OPERATIONOptimization: Ensuring that high-speed doors are properly installed and calibrated for optimal performance can further enhance energy savings.Smart Controls: Integrating doors with building management systems to optimize opening times and minimize unnecessary operations, further reducing energy usage.REDUCING CARBON FOOTPRINTLIFECYCLE ANALYSISAssessment: Conducting a comprehensive lifecycle analysis of high-speed doors to understand their overall environmental impact from production to disposal.Improvement: Using the findings to improve the environmental footprint throughout the lifecycle, such as by enhancing energy efficiency or using more sustainable materials.CARBON OFFSETTINGPrograms: Engaging in carbon offset programs as part of the corporate responsibility initiatives, where emissions associated with the production and installation of high-speed doors are offset by investing in renewable energy projects or reforestation.CONCLUSIONHigh-speed doors can play a significant role in promoting sustainable business practices by reducing energy consumption, incorporating eco-friendly materials, and minimizing their overall environmental impact. By adopting sustainable manufacturing practices and integrating these advanced systems into green building initiatives, companies not only enhance their operational efficiency but also contribute positively to environmental sustainability. As awareness of environmental issues continues to grow, the adoption of high-speed doors becomes a strategic decision that aligns business operations with global sustainability goals, thereby fostering a more sustainable future. please, scan this QR-code and find out more:

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444816 Zane A Miller Drive Waynesboro, PA 17268 (USA) tel: (800) 390-1086 www.bmpdoors.usMASTERINGHIGH SPEED DOORSTRAINING GUIDE The Necessity of High-Speed Doors